{"id":13647,"date":"2024-12-09T03:35:48","date_gmt":"2024-12-09T03:35:48","guid":{"rendered":"https:\/\/topat10.com\/?p=13647"},"modified":"2024-12-09T03:35:48","modified_gmt":"2024-12-09T03:35:48","slug":"to-build-electric-cars-jaguar-land-rover-had-to-redesign-the-factory","status":"publish","type":"post","link":"https:\/\/topat10.com\/?p=13647","title":{"rendered":"To Build Electric Cars, Jaguar Land Rover Had to Redesign the Factory"},"content":{"rendered":"<p> <br \/>\n<\/p>\n<div>\n<p>Transforming a car manufacturing plant entering its seventh decade into a futureproof facility, ready for AI-powered autonomous driving, comes with natural challenges. Among them: 1960s architecture drawings\u2014and the imperial system. \u201cWe had to survey everything and go out with the tape measure,\u201d explains Dan Ford, site director at Jaguar Land Rover\u2019s (JLR) site in Halewood, Merseyside, England. \u201cBut the drawing\u2019s measurements were off: we struck a drainpipe.\u201d<\/p>\n<p class=\"paywall\">Besides that minor bump in the road (the Great British weather and an August downpour meant work was delayed by 48 hours), JLR\u2019s \u00a3250 million ($323.4 million) upgrade of its Halewood plant has been smooth. Off the River Mersey, 10 miles from Liverpool, Halewood has long been synonymous with the British car industry\u2014and JLR is the UK\u2019s largest automotive employer. (The company&#8217;s <a href=\"https:\/\/www.wired.com\/story\/jaguar-finally-reveals-its-all-electric-type-00\/\">controversial Jaguar Type 00<\/a> will be built at a different factory in Solihull). Opened in 1963 by Ford of Britain to build the Anglia (the small family saloon starred as the flying car in the <em>Harry Potter<\/em> series), plans to transform the plant began in late 2020. Ford\u2019s team ditched the tape measure for a digital twin, scanning 1,000 sqm (10,764 sq ft) of footprint, floor to ceiling, every weekend.<\/p>\n<div class=\"GenericCalloutWrapper-tojWn dePdgY callout--has-top-border\" data-testid=\"GenericCallout\">\n<figure class=\"AssetEmbedWrapper-eVDQiB byBkf asset-embed\">\n<div class=\"AssetEmbedAssetContainer-eJxoAx dBHGoQ asset-embed__asset-container\"><span class=\"SpanWrapper-umhxW kGxnNB responsive-asset AssetEmbedResponsiveAsset-cXBNxi eCxVQK asset-embed__responsive-asset\"><picture class=\"ResponsiveImagePicture-cWuUZO dUOtEa AssetEmbedResponsiveAsset-cXBNxi eCxVQK asset-embed__responsive-asset responsive-image\"><noscript><img decoding=\"async\" alt=\"Image may contain Architecture Building Factory Manufacturing Workshop Clothing and Glove\" class=\"ResponsiveImageContainer-eybHBd fptoWY responsive-image__image lazyload\" src=\"data:image\/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==\" data-src=\"https:\/\/media.wired.com\/photos\/674f1c1aecf60a324cebd286\/master\/w_1600%2Cc_limit\/WI0125_STJLRHalewood_02.jpg\" data-sizes=\"auto\" data-srcset=\"https:\/\/media.wired.com\/photos\/674f1c1aecf60a324cebd286\/master\/w_120,c_limit\/WI0125_STJLRHalewood_02.jpg 120w, https:\/\/media.wired.com\/photos\/674f1c1aecf60a324cebd286\/master\/w_240,c_limit\/WI0125_STJLRHalewood_02.jpg 240w, https:\/\/media.wired.com\/photos\/674f1c1aecf60a324cebd286\/master\/w_320,c_limit\/WI0125_STJLRHalewood_02.jpg 320w, https:\/\/media.wired.com\/photos\/674f1c1aecf60a324cebd286\/master\/w_640,c_limit\/WI0125_STJLRHalewood_02.jpg 640w, https:\/\/media.wired.com\/photos\/674f1c1aecf60a324cebd286\/master\/w_960,c_limit\/WI0125_STJLRHalewood_02.jpg 960w, https:\/\/media.wired.com\/photos\/674f1c1aecf60a324cebd286\/master\/w_1280,c_limit\/WI0125_STJLRHalewood_02.jpg 1280w, https:\/\/media.wired.com\/photos\/674f1c1aecf60a324cebd286\/master\/w_1600,c_limit\/WI0125_STJLRHalewood_02.jpg 1600w\" sizes=\"100vw\"\/><\/noscript><\/picture><\/span><\/div>\n<div class=\"CaptionWrapper-jSZdqE fJvQtP caption AssetEmbedCaption-fNQBPI dDrfgT asset-embed__caption\"><span class=\"BaseWrap-sc-gjQpdd BaseText-ewhhUZ CaptionText-bHjzlu iUEiRd kVUvEC iXWezO caption__text\"><\/p>\n<p>An ABB robot in the new extension ensures door faces are clean of debris before they pass through laser alignment.<\/p>\n<p><\/span><span class=\"BaseWrap-sc-gjQpdd BaseText-ewhhUZ CaptionCredit-ejegDm iUEiRd isTgyB fNaHcW caption__credit\">Photography: JLR<\/span><\/div>\n<\/figure>\n<\/div>\n<p class=\"paywall\">Halewood has now been modded for cars of the future. A fleet of 750 robots (\u201cour version of the Terracotta Army,\u201d says Ford), laser alignment technology, and cloud-based infrastructure join 3,500 JLR employees on the factory floor, expanded by 32,364 sqm (348,363 sq ft) to produce the manufacturer\u2019s next-generation vehicles. New calibration rigs measure the responsiveness of a vehicle\u2019s advanced driver-assistance systems, such as its cameras and sensors. Safety levels can be calibrated for future autonomous driving, says Ford.<\/p>\n<p class=\"paywall\">The first stage in Halewood\u2019s redevelopment was its new body shop, with two floors separated by 2.5 meters (eight feet) of concrete to account for heavy machinery, capable of producing 500 vehicle bodies per day. The new build line is now in the commissioning stage: pre-production electrified medium-sized SUVs are set to be tested through 2025. Forty new autonomous mobile robots now assist Halewood employees with fitting high-voltage batteries. Other additions include a \u00a310 million ($12.9 million) automated painted body storage tower, stacking up to 600 vehicles, retrieved by cranes for just-in-time customer orders.<\/p>\n<div class=\"GenericCalloutWrapper-tojWn dePdgY callout--has-top-border\" data-testid=\"GenericCallout\">\n<figure class=\"AssetEmbedWrapper-eVDQiB byBkf asset-embed\">\n<div class=\"AssetEmbedAssetContainer-eJxoAx dBHGoQ asset-embed__asset-container\"><span class=\"SpanWrapper-umhxW kGxnNB responsive-asset AssetEmbedResponsiveAsset-cXBNxi eCxVQK asset-embed__responsive-asset\"><picture class=\"ResponsiveImagePicture-cWuUZO dUOtEa AssetEmbedResponsiveAsset-cXBNxi eCxVQK asset-embed__responsive-asset responsive-image\"><noscript><img decoding=\"async\" alt=\"Image may contain Adult Person Architecture Building Factory Clothing Footwear Shoe and Computer Hardware\" class=\"ResponsiveImageContainer-eybHBd fptoWY responsive-image__image lazyload\" src=\"data:image\/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==\" data-src=\"https:\/\/media.wired.com\/photos\/674f1c32485846eca52d3242\/master\/w_1600%2Cc_limit\/WI0125_STJLRHalewood_03.jpg\" data-sizes=\"auto\" data-srcset=\"https:\/\/media.wired.com\/photos\/674f1c32485846eca52d3242\/master\/w_120,c_limit\/WI0125_STJLRHalewood_03.jpg 120w, https:\/\/media.wired.com\/photos\/674f1c32485846eca52d3242\/master\/w_240,c_limit\/WI0125_STJLRHalewood_03.jpg 240w, https:\/\/media.wired.com\/photos\/674f1c32485846eca52d3242\/master\/w_320,c_limit\/WI0125_STJLRHalewood_03.jpg 320w, https:\/\/media.wired.com\/photos\/674f1c32485846eca52d3242\/master\/w_640,c_limit\/WI0125_STJLRHalewood_03.jpg 640w, https:\/\/media.wired.com\/photos\/674f1c32485846eca52d3242\/master\/w_960,c_limit\/WI0125_STJLRHalewood_03.jpg 960w, https:\/\/media.wired.com\/photos\/674f1c32485846eca52d3242\/master\/w_1280,c_limit\/WI0125_STJLRHalewood_03.jpg 1280w, https:\/\/media.wired.com\/photos\/674f1c32485846eca52d3242\/master\/w_1600,c_limit\/WI0125_STJLRHalewood_03.jpg 1600w\" data-sizes=\"100vw\"\/><\/noscript><\/picture><\/span><\/div>\n<div class=\"CaptionWrapper-jSZdqE fJvQtP caption AssetEmbedCaption-fNQBPI dDrfgT asset-embed__caption\"><span class=\"BaseWrap-sc-gjQpdd BaseText-ewhhUZ CaptionText-bHjzlu iUEiRd kVUvEC iXWezO caption__text\"><\/p>\n<p>A handheld microscope is used for a paint surface inspection, a final audit assessing depth coverage and quality.<\/p>\n<p><\/span><span class=\"BaseWrap-sc-gjQpdd BaseText-ewhhUZ CaptionCredit-ejegDm iUEiRd isTgyB fNaHcW caption__credit\">Photography: JLR<\/span><\/div>\n<\/figure>\n<\/div>\n<p class=\"paywall\">Halewood is JLR\u2019s first all-electric facility. The UK government\u2019s zero emission vehicle mandate, part of its plan to transition to a net-zero economy, became effective at the beginning of 2024\u201422 per cent of all new car sales must be zero emission. The law has forced the industry to effectively fast-track electric vehicle production, up to an effective ban on the sale of new petrol cars by 2035; the EU has similar regulations in place. Each of JLR\u2019s luxury marques will have a pure electric model by 2030, with the Range Rover Electric set for pre-order (the company\u2019s only available battery-electric vehicle, the Jaguar I-Pace, launched in 2018, is being discontinued).<\/p>\n<figure class=\"AssetEmbedWrapper-eVDQiB byBkf asset-embed\">\n<div class=\"AssetEmbedAssetContainer-eJxoAx dBHGoQ asset-embed__asset-container\"><span class=\"SpanWrapper-umhxW kGxnNB responsive-asset AssetEmbedResponsiveAsset-cXBNxi eCxVQK asset-embed__responsive-asset\"><picture class=\"ResponsiveImagePicture-cWuUZO dUOtEa AssetEmbedResponsiveAsset-cXBNxi eCxVQK asset-embed__responsive-asset responsive-image\"><noscript><img decoding=\"async\" alt=\"Image may contain Architecture Building Factory Manufacturing and Workshop\" class=\"ResponsiveImageContainer-eybHBd fptoWY responsive-image__image lazyload\" src=\"data:image\/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==\" data-src=\"https:\/\/media.wired.com\/photos\/674f1c97e22d11a2cad805c5\/master\/w_1600%2Cc_limit\/WI0125_STJLRHalewood_04.jpg\" data-sizes=\"auto\" data-srcset=\"https:\/\/media.wired.com\/photos\/674f1c97e22d11a2cad805c5\/master\/w_120,c_limit\/WI0125_STJLRHalewood_04.jpg 120w, https:\/\/media.wired.com\/photos\/674f1c97e22d11a2cad805c5\/master\/w_240,c_limit\/WI0125_STJLRHalewood_04.jpg 240w, https:\/\/media.wired.com\/photos\/674f1c97e22d11a2cad805c5\/master\/w_320,c_limit\/WI0125_STJLRHalewood_04.jpg 320w, https:\/\/media.wired.com\/photos\/674f1c97e22d11a2cad805c5\/master\/w_640,c_limit\/WI0125_STJLRHalewood_04.jpg 640w, https:\/\/media.wired.com\/photos\/674f1c97e22d11a2cad805c5\/master\/w_960,c_limit\/WI0125_STJLRHalewood_04.jpg 960w, https:\/\/media.wired.com\/photos\/674f1c97e22d11a2cad805c5\/master\/w_1280,c_limit\/WI0125_STJLRHalewood_04.jpg 1280w, https:\/\/media.wired.com\/photos\/674f1c97e22d11a2cad805c5\/master\/w_1600,c_limit\/WI0125_STJLRHalewood_04.jpg 1600w\" data-sizes=\"100vw\"\/><\/noscript><\/picture><\/span><\/div>\n<div class=\"CaptionWrapper-jSZdqE fJvQtP caption AssetEmbedCaption-fNQBPI dDrfgT asset-embed__caption\"><span class=\"BaseWrap-sc-gjQpdd BaseText-ewhhUZ CaptionText-bHjzlu iUEiRd kVUvEC iXWezO caption__text\"><\/p>\n<p>A high payload robot with black pneumatic suction cups ready to pick up a vehicle hood; surrounding pneumatic clasps secure the panel in place.<\/p>\n<p><\/span><span class=\"BaseWrap-sc-gjQpdd BaseText-ewhhUZ CaptionCredit-ejegDm iUEiRd isTgyB fNaHcW caption__credit\">Photography: JLR<\/span><\/div>\n<\/figure>\n<\/div>\n\n","protected":false},"excerpt":{"rendered":"<p>Transforming a car manufacturing plant entering its seventh decade into a futureproof facility, ready for AI-powered autonomous driving, comes with natural challenges. Among them: 1960s architecture drawings\u2014and the imperial system. \u201cWe had to survey everything and go out with the tape measure,\u201d explains Dan Ford, site director at Jaguar Land Rover\u2019s (JLR) site in Halewood, [&hellip;]<\/p>\n","protected":false},"author":616,"featured_media":13648,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_uag_custom_page_level_css":"","_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_feature_clip_id":0,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_post_was_ever_published":false},"categories":[703],"tags":[1502,935,1518,1333],"class_list":["post-13647","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-technology","tag-automobiles","tag-electric-vehicles","tag-manufacturing","tag-wired-uk"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>To Build Electric Cars, Jaguar Land Rover Had to Redesign the Factory | Unlock Informed Choices with Us<\/title>\n<meta name=\"description\" content=\"At Jaguar Land Rover\u2019s historic Halewood factory in Merseyside, England, state-of-the art assembly robots are now building the cars of the future.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/topat10.com\/?p=13647\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"To Build Electric Cars, Jaguar Land Rover Had to Redesign the Factory | Unlock Informed Choices with Us\" \/>\n<meta property=\"og:description\" content=\"At Jaguar Land Rover\u2019s historic Halewood factory in Merseyside, England, state-of-the art assembly robots are now building the cars of the future.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/topat10.com\/?p=13647\" \/>\n<meta property=\"og:site_name\" content=\"Unlock Informed Choices 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