{"id":12297,"date":"2024-08-14T12:20:48","date_gmt":"2024-08-14T12:20:48","guid":{"rendered":"https:\/\/topat10.com\/?p=12297"},"modified":"2024-08-14T12:20:48","modified_gmt":"2024-08-14T12:20:48","slug":"this-gargantuan-lab-simulates-blasting-satellites-into-space","status":"publish","type":"post","link":"https:\/\/topat10.com\/?p=12297","title":{"rendered":"This Gargantuan Lab Simulates Blasting Satellites Into Space"},"content":{"rendered":"<p> <br \/>\n<\/p>\n<div>\n<p><span class=\"lead-in-text-callout\">Satellites go through<\/span> a lot. As they hurtle around our planet at up to 17,000 miles an hour they must cope with the extreme vacuum of space and vast temperature swings, all while trying to precisely train their antennas back to Earth. And that\u2019s after launch, where they\u2019ll be shaken like a can of paint and blasted with deafening noise.<\/p>\n<p class=\"paywall\">To get them ready for this ordeal, all <a href=\"https:\/\/www.wired.com\/tag\/satellites\/\">satellites<\/a> are painstakingly tested before dispatch, ensuring every loose bolt is tightened and all the electrics are in exquisite working order. That used to require trips to multiple locations for different tests, but in the UK, the newly opened National Satellite Test Facility in Oxfordshire offers a full satellite health check under one roof.<\/p>\n<p class=\"paywall\">\u201cThe industry said they needed a one-stop-shop where they can do all of their testing for their large complex satellites in one place,\u201d says Sarah Beardsley, the director of the UK government-funded Rutherford Appleton Laboratory Space, which runs the new facility based at the Harwell Science and Innovation Campus. \u201cThis is the result of years of hard work.\u201d<\/p>\n<p class=\"paywall\">Construction began in late 2018, after the UK government announced it would invest \u00a399 million ($126 million) in the NSTF to develop \u201ca world-class facility\u201d for testing satellites. Originally set to begin operations in 2020, the project was hit by delays, including <a href=\"https:\/\/www.wired.com\/tag\/covid-19\/\">Covid<\/a>, that saw its grand opening pushed back to May 2024. Multiple satellites will be put through their paces every year, with Airbus set to be the first customer to use the facility for its new Skynet 6A communications satellite in July.<\/p>\n<p class=\"paywall\">There are four testing areas inside the NSTF. The first you come to when you walk in\u2014after donning protective garments to keep the facility as clean as possible\u2014is the huge vacuum test chamber around which the whole building had to be constructed. \u201cThere\u2019s no door big enough to fit it through,\u201d says Beardsley. Inside this chamber, pumps can lower the pressure to just 0.00001 millibars, mimicking the vacuum of space, while a nitrogen coolant system can raise and lower the temperature between -180 and 130 degrees Celsius, the extreme range a satellite might experience as it moves in and out of sunlight during orbit.<\/p>\n<div class=\"GenericCalloutWrapper-tojWn iNCMJD callout--has-top-border\" data-testid=\"GenericCallout\">\n<figure class=\"AssetEmbedWrapper-eVDQiB byBkf asset-embed\">\n<div class=\"AssetEmbedAssetContainer-eJxoAx dBHGoQ asset-embed__asset-container\"><span class=\"SpanWrapper-umhxW kGxnNB responsive-asset AssetEmbedResponsiveAsset-cXBNxi eCxVQK asset-embed__responsive-asset\"><picture class=\"ResponsiveImagePicture-cWuUZO dUOtEa AssetEmbedResponsiveAsset-cXBNxi eCxVQK asset-embed__responsive-asset responsive-image\"><noscript><img decoding=\"async\" alt=\"Image may contain Astronomy and Outer Space\" class=\"ResponsiveImageContainer-eybHBd fptoWY responsive-image__image lazyload\" src=\"data:image\/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==\" data-src=\"https:\/\/media.wired.com\/photos\/66ba0add6b679a2bdc70f2b3\/master\/w_1600%2Cc_limit\/081224_Satellite%2520Testing%2520PRINT%25203.jpg\" data-sizes=\"auto\" data-srcset=\"https:\/\/media.wired.com\/photos\/66ba0add6b679a2bdc70f2b3\/master\/w_120,c_limit\/081224_Satellite%20Testing%20PRINT%203.jpg 120w, https:\/\/media.wired.com\/photos\/66ba0add6b679a2bdc70f2b3\/master\/w_240,c_limit\/081224_Satellite%20Testing%20PRINT%203.jpg 240w, https:\/\/media.wired.com\/photos\/66ba0add6b679a2bdc70f2b3\/master\/w_320,c_limit\/081224_Satellite%20Testing%20PRINT%203.jpg 320w, https:\/\/media.wired.com\/photos\/66ba0add6b679a2bdc70f2b3\/master\/w_640,c_limit\/081224_Satellite%20Testing%20PRINT%203.jpg 640w, https:\/\/media.wired.com\/photos\/66ba0add6b679a2bdc70f2b3\/master\/w_960,c_limit\/081224_Satellite%20Testing%20PRINT%203.jpg 960w, https:\/\/media.wired.com\/photos\/66ba0add6b679a2bdc70f2b3\/master\/w_1280,c_limit\/081224_Satellite%20Testing%20PRINT%203.jpg 1280w, https:\/\/media.wired.com\/photos\/66ba0add6b679a2bdc70f2b3\/master\/w_1600,c_limit\/081224_Satellite%20Testing%20PRINT%203.jpg 1600w\" sizes=\"100vw\"\/><\/noscript><\/picture><\/span><\/div>\n<div class=\"CaptionWrapper-jSZdqE fJvQtP caption AssetEmbedCaption-fNQBPI dDrfgT asset-embed__caption\"><span class=\"BaseWrap-sc-gjQpdd BaseText-ewhhUZ CaptionText-bHjzlu iUEiRd kVUvEC iXWezO caption__text\"><\/p>\n<p>This calibration model represents a typical size and shape for satellites tested at the NSTF.<\/p>\n<p><\/span><span class=\"BaseWrap-sc-gjQpdd BaseText-ewhhUZ CaptionCredit-ejegDm iUEiRd isTgyB fNaHcW caption__credit\">photograph: greg white<\/span><\/div>\n<\/figure>\n<\/div>\n<p class=\"paywall\">At seven meters wide and 12 meters deep, this is the largest vacuum test chamber in the UK. It is so large that the immense door needed to close the chamber, constructed in Turkey and Italy before arriving in Britain by boat just days before lockdown in 2020, was at the size limit of what would fit on a UK motorway. Gates at Portsmouth dock had to be widened to get the door off the ship. \u201cWe had the largest peacetime convoy going up the A34 to arrive here,\u201d says Beardsley. Satellites will spend weeks or even months inside the test chamber to ensure they can cope with the conditions of outer space: When WIRED visited, a mock satellite called The Iron Chicken\u2014a deep cut to the character who lives in a metal nest orbiting the moon in the cult-classic British children\u2019s animation <a href=\"https:\/\/www.youtube.com\/watch?v=1S5ZdmWClf8\"><em>The Clangers<\/em><\/a>\u2014took pride of place at the chamber\u2019s entrance.<\/p>\n<div data-testid=\"feature-large-callout\" class=\"CalloutFeatureLargeWrapper-cGjDsT fXVWFS\">\n<figure class=\"AssetEmbedWrapper-eVDQiB byBkf asset-embed\">\n<div class=\"AssetEmbedAssetContainer-eJxoAx dBHGoQ asset-embed__asset-container\"><span class=\"SpanWrapper-umhxW kGxnNB responsive-asset AssetEmbedResponsiveAsset-cXBNxi eCxVQK asset-embed__responsive-asset\"><picture class=\"ResponsiveImagePicture-cWuUZO dUOtEa AssetEmbedResponsiveAsset-cXBNxi eCxVQK asset-embed__responsive-asset responsive-image\"><noscript><img decoding=\"async\" alt=\"Image may contain Indoors Interior Design Person Architecture and Building\" class=\"ResponsiveImageContainer-eybHBd fptoWY responsive-image__image lazyload\" src=\"data:image\/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==\" data-src=\"https:\/\/media.wired.com\/photos\/66ba0c3323244ea81607f6ea\/master\/w_1600%2Cc_limit\/081224_Satellite%2520Testing%2520PRINT%25202.jpg\" data-sizes=\"auto\" data-srcset=\"https:\/\/media.wired.com\/photos\/66ba0c3323244ea81607f6ea\/master\/w_120,c_limit\/081224_Satellite%20Testing%20PRINT%202.jpg 120w, https:\/\/media.wired.com\/photos\/66ba0c3323244ea81607f6ea\/master\/w_240,c_limit\/081224_Satellite%20Testing%20PRINT%202.jpg 240w, https:\/\/media.wired.com\/photos\/66ba0c3323244ea81607f6ea\/master\/w_320,c_limit\/081224_Satellite%20Testing%20PRINT%202.jpg 320w, https:\/\/media.wired.com\/photos\/66ba0c3323244ea81607f6ea\/master\/w_640,c_limit\/081224_Satellite%20Testing%20PRINT%202.jpg 640w, https:\/\/media.wired.com\/photos\/66ba0c3323244ea81607f6ea\/master\/w_960,c_limit\/081224_Satellite%20Testing%20PRINT%202.jpg 960w, https:\/\/media.wired.com\/photos\/66ba0c3323244ea81607f6ea\/master\/w_1280,c_limit\/081224_Satellite%20Testing%20PRINT%202.jpg 1280w, https:\/\/media.wired.com\/photos\/66ba0c3323244ea81607f6ea\/master\/w_1600,c_limit\/081224_Satellite%20Testing%20PRINT%202.jpg 1600w\" data-sizes=\"100vw\"\/><\/noscript><\/picture><\/span><\/div>\n<div class=\"CaptionWrapper-jSZdqE fJvQtP caption AssetEmbedCaption-fNQBPI dDrfgT asset-embed__caption\"><span class=\"BaseWrap-sc-gjQpdd BaseText-ewhhUZ CaptionText-bHjzlu iUEiRd kVUvEC iXWezO caption__text\"><\/p>\n<p>Antennas are tested in a room lined with 40,000 insulating foam spikes.<\/p>\n<p><\/span><span class=\"BaseWrap-sc-gjQpdd BaseText-ewhhUZ CaptionCredit-ejegDm iUEiRd isTgyB fNaHcW caption__credit\">photograph: greg white<\/span><\/div>\n<\/figure>\n<\/div>\n<p class=\"paywall\">After the vacuum-chamber test, satellites will then head to the vibration- and acoustic-testing room. Here, it will be shaken violently\u2014horizontally and vertically\u2014on two pads powered by a pair of electromagnetic engines (nicknamed Wallace and Gromit after the beloved stop-motion characters) that simulate the extreme conditions of a launch. The shaking will expose the satellite to 222 kilonewtons of force, equivalent to four times the bite of a T. Rex. If anything is even slightly loose on a satellite, these machines will find out.<\/p>\n<p class=\"paywall\">During acoustic testing, a giant wall of 48 speakers will blast satellites with up to 146 decibels of white noise. For a human, this would be like standing in the jet engine of a plane. \u201cYou would have severe hearing damage,\u201d says Ian Horsfall, dynamics group leader at RAL Space. This test is designed to mimic both the noise of the rocket engines on liftoff and the excruciating volume at the top of the rocket\u2014where satellites are stored on their way into orbit.<\/p>\n<p class=\"paywall\">In the antenna-testing room, 40,000 foam spikes on the wall absorb all noise and electromagnetic waves from satellites, while the room acts as a Faraday cage to block incoming electromagnetic radiation. A satellite\u2019s antenna can then be focused onto a receiver in the room, to check that its beam can be directed from orbit back down to Earth, despite being hundreds or thousands of kilometers distant and traveling at immense speeds.<\/p>\n<\/div>\n\n","protected":false},"excerpt":{"rendered":"<p>Satellites go through a lot. As they hurtle around our planet at up to 17,000 miles an hour they must cope with the extreme vacuum of space and vast temperature swings, all while trying to precisely train their antennas back to Earth. And that\u2019s after launch, where they\u2019ll be shaken like a can of paint [&hellip;]<\/p>\n","protected":false},"author":554,"featured_media":12298,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_uag_custom_page_level_css":"","_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_feature_clip_id":0,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_post_was_ever_published":false},"categories":[703],"tags":[766,890,1032,2491],"class_list":["post-12297","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-technology","tag-satellites","tag-science","tag-space","tag-testing"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>This Gargantuan Lab Simulates Blasting Satellites Into Space | Unlock Informed Choices with Us<\/title>\n<meta name=\"description\" content=\"If you spend millions of dollars developing a satellite, you need to know it can handle the rigors of hurtling around the Earth at 17,000 mph. 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